From Urban Sludge to Fertiliser: How Drying Technology Creates Value from Waste

Sewage sludge is one of the most complex byproducts of urban management: rich in nutrients, yet burdened by logistical, health, and environmental challenges. However, with the right technologies, it can be transformed from a costly waste into a valuable agricultural resource, reducing disposal costs, environmental impact, and dependence on landfills.

TVI, developed by Pherkard Tech, offers a compact, safe, and replicable solution suitable for public authorities, plant operators, and environmental districts.

Safe, Low-Impact Thermal Treatment

The Pherkard process operates:

  • In a closed, vacuum environment, avoiding odour emissions,
  • at moderate temperatures, sufficient for hygienization,
  • With continuous movement, which improves dehydration without burning the material.

Compared to conventional dryers:

  • It avoids the use of contaminated airflow,
  • It reduces the risk of microbiological aerosol release,
  • It neutralises pathogens without chemicals or excessive heat.

The result is sanitised, stabilised sludge with <10% moisture content—ready for safe storage, transport, and reuse.

Volume Reduction and Cost Savings

Urban sludge typically contains over 75% water. Drying it offers key benefits:

  • up to 80% volume reduction,
  • lower transport and disposal costs,
  • simplified storage, even for small or decentralised facilities.

Example: 10 tons of sludge at 75% moisture becomes about 2 tons of dry residue, easily transported in a single trip.

This allows greater flexibility in reuse, whether for agriculture, energy recovery, or industrial processes.

Producing Agronomic-Grade Biosolids

Properly treated and analysed dry sludge can become a natural fertiliser or soil conditioner. Common uses include:

  • direct application as stabilised biosolid,
  • blending with compost or manure to improve soil structure,
  • recovery of nutrients such as phosphorus, potassium, and organic carbon.

Pherkard Tech’s controlled temperature process ensures:

  • preservation of nutrients and trace elements,
  • production of a dry, flowable powder or granule, suitable for dosing or pelletizing,
  • compliance with regulations for reuse (e.g., as fertiliser or byproduct).

From Burden to Circular Resource

With advanced drying, urban sludge is no longer a liability. It becomes a resource that can be:

  • efficiently processed (up to 90% volume reduction),
  • safely sanitised (no pathogens, no chemical residues),
  • usefully repurposed (for agriculture, composting, or bioenergy).

Pherkard Tech offers scalable, modular solutions—even for space-constrained settings such as municipal plants, agro-industrial hubs, or small utilities.

A replicable, sustainable model that turns urban residues into real value.